Ford Ecosport: Rear Drive Axle/Differential / Removal and Installation - Axle Assembly
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the rear subframe - AWD.
Refer to: Rear Subframe - AWD (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
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Remove the bolts and the RDU front mounting brackets.
Torque:
66 lb.ft (90 Nm)
-
Remove the RDU rear mounting bolts.
Torque:
66 lb.ft (90 Nm)
-
NOTE:
This step requires the aid of another technician.
Remove the RDU .
-
Move the RDU backward.
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Slowly tilt the RDU and down.
Installation
-
NOTICE:
If replacing the axle assembly, the 4X4 control
module will need to be reconfigured with the new Active Torque Coupling
(ATC) bar code information. If the new bar code information does not
match the existing 4X4 control module information, driveline damage or
driveability concerns can occur.
If installing a new RDU , re-configure the Active Torque Coupling (ATC).
Refer to: Four-Wheel Drive Systems - Overview (308-07A Four-Wheel Drive Systems, Description and Operation).
-
To install, reverse the removal procedure.
-
Fill the differential fluid.
Refer to: Differential Draining and Filling (205-02 Rear Drive Axle/Differential, General Procedures).
Special Tool(s) /
General Equipment
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange
Tire Lever
Materials
Name
Specification
Motorcraft® Silicone Gasket and SealantTA-30
WSE-M4G323-A4
Removal
NOTICE:
When replacing the RDU clutch, the ATC coil and yoke are a matched set and must be replaced also...
Special Tool(s) /
General Equipment
204-598-01Remover/Installer, Subframe Bushing Guide
205-271Installer, Pivot Bushing
Transmission Jack
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Special Tool(s) /
General Equipment
Air Conditioning Service Unit
Electronic Leak Detector
Air Conditioning Adaptor Kit
Leak detection
Recover the refrigerant. Refer to Air Conditioning (A/C)
System Recovery, Evacuation and Charging procedure in Group 412...
B1405:11, B1405:12, B1405:13, B1405:1A
Refer to Wiring Diagrams Cell 46 for schematic and connector information.
Normal Operation and Fault Conditions
The RCM continuously monitors the driver side air curtain circuits for the following faults:
Resistance out of range
Unexpected voltage
Short to ground
Faulted driver side air curtain
If a f..