Ford Ecosport Owners and Service Manuals

Ford Ecosport: Rear Drive Halfshafts / Diagnosis and Testing - Rear Drive Halfshafts

Ford Ecosport 2014-2025 Service and Repair Manual / Driveline / Rear Drive Halfshafts / Diagnosis and Testing - Rear Drive Halfshafts

Preliminary Inspection

NOTE: New rear drive halfshafts shall not be installed unless disassembly and inspection reveals unusual wear of parts not available in repair kits.

  1. Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage.
  1. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step
  1. If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH.

Symptom Chart(s)

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).

Symptom Chart: NVH

  Symptom Chart


Condition Possible Sources Actions
Driveline clunk - loud clunk when shifting from REVERSE to DRIVE
  • Damaged or worn CV joints
  • INSPECT the CV joints and boot for wear or damage. INSTALL a new halfshaft as necessary.
    REFER to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
  • Loose hub nut
  • CHECK the torque on the hub nut. REPLACE the hub nut if the torque is not at specification. For hub nuts.
    REFER to: Wheel Bearing and Wheel Hub - Vehicles With: Rear Drum Brakes (204-02B Rear Suspension - AWD, Removal and Installation).
Driveline clunk — occurs as the vehicle starts to move forward following a stop
  • Loose hub nut
  • CHECK the torque on the hub nut. REPLACE the hub nut if the torque is not at specification.
    REFER to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
    REFER to: Wheel Bearing and Wheel Hub - Vehicles With: Rear Drum Brakes (204-02B Rear Suspension - AWD, Removal and Installation).
Grunting — normally associated with a shudder experienced during acceleration from a complete stop
  • Halfshaft CV joint binding
  • CHECK the outer CV joint for correct seating into the hub. REPAIR as necessary.
    REFER to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
Driveline vibration - occurs at cruising speeds
  • Binding or damaged CV joint
  • CHECK the outer CV joint for correct seating into the hub. REPAIR as necessary.
    REFER to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
    REFER to: Wheel Bearing and Wheel Hub - Vehicles With: Rear Drum Brakes (204-02B Rear Suspension - AWD, Removal and Installation).

Differential Seals

NOTICE: When installing shafts, do not allow splines to contact seals during installation or damage to the seals may occur.

Halfshaft seals are susceptible to the same types of damage as drive pinion seals if incorrectly installed. The seal bore must be clean and the lip handled carefully to avoid cutting or tearing it. The seal journal surface must be free of nicks, gouges and rough surface texture.

For information on differential seals,
REFER to: Rear Halfshaft Seal (205-02 Rear Drive Axle/Differential, Removal and Installation).

    Specifications

      RDU Lubricant Specification Capacity Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL (US); CXY-80W90-1L (Canada) Material: Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant / XY-80W90-QL (WSP-M2C197-A) 0...

    Removal and Installation - Rear Halfshaft

    Special Tool(s) / General Equipment Tire Lever Materials Name Specification Motorcraft® SAE 80W-90 Premium Rear Axle LubricantXY-80W90-QL WSP-M2C197-A  Removal NOTICE: Never pick up or hold the halfshaft by only the inner or outer CV joint...

    Other information:

    Ford Ecosport 2014-2025 Service and Repair Manual: Diagnosis and Testing - Pinpoint Test - DTC: AB, Vehicles With: Rear Seat Side Airbag


    B1414:11, B1414:12, B1414:13, B1414:96, B1419:11, B1419:12, B1419:13, B1419:96 Refer to Wiring Diagrams Cell 46 for schematic and connector information. Normal Operation and Fault Conditions The RCM monitors the driver front door and passenger C-pillar side impact sensor circuits for the following faults: Open circuit Short to voltage Short to ground ..

    Ford Ecosport 2014-2025 Service and Repair Manual: Removal and Installation - Roof Rear Frame


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal NOTE: Factory welds may be substituted with resistance or metal inert gas (MIG) plug welds. Resistance welds may not be placed di..

    Categories

    Removal and Installation - Front Stabilizer Bar

    Special Tool(s) / General Equipment

    Tie Rod End Remover Transmission Jack

    Removal

    NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems. Failure of these fasteners may result in major service expense. Use the same or equivalent parts if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. Tighten fasteners as specified.

    NOTE: Removal steps in this procedure may contain installation details.

    NOTICE: Disconnect the b

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