Ford Ecosport: Body Repairs - Vehicle Specific Information and Tolerance Checks / Description and Operation - Vehicle Specific Body Construction
Ford Ecosport 2014-2024 Service and Repair Manual / Body and Paint / Body Repairs - Vehicle Specific Information and Tolerance Checks / Description and Operation - Vehicle Specific Body Construction
For recommended metal repair guidelines and recommendations, refer to the following illustrations and:
For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications).
Steel Type Legend
| Item | Steel Type | Color |
| 1 | Mild Steel | Yellow |
| 2 | Bake Hardened Steel (BH) | Light Blue |
| 3 | Solid Solution Strength | Pink |
| 4 | High Strength Low Alloy (HSLA) | Dark Blue |
| 5 | Dual Phase (DP) 500, 600 Class Steel | Green |
| 6 | Dual Phase (DP) 700, 800, 900, 1000 Class Steel | Fuchsia |
| 7 | Laminate Steel | Teal |
| 8 | Ultra High Strength Steel (UHSS) Martensitic, Boron | Red |
| 9 | Transformation Induced Plasticity Steel (TRIP) | Gold |
| 10 | Aluminum | Purple |
Hood
| Item | Description | Steel Type |
| 1 | Hood | Bake Hardened (BH) Steel |
Cowl, Dash Panel and Fender
NOTE: LH side shown, RH side similar.
| Item | Description | Steel Type |
| 1 | Upper dash panel reinforcement | Mild steel |
| 2 | Cowl panel | Mild steel |
| 3 | Dash panel | Mild steel |
| 4 | Fender | Bake Hardened (BH) steel |
Front Rail and Apron
NOTE: RH side shown, LH side similar.
| Item | Description | Steel Type |
| 1 | Bumper mounting bracket | Mild steel |
| 2 | Bracket | Mild steel |
| 3 | Fender apron assembly | Mild steel |
| 4 | Frame rail, inner | Dual-Phase (DP) 600 steel |
| 5 | Bracket | High Strength Low Alloy Steel (HSLA) |
| 6 | Frame rail, outer | Dual-Phase (DP) 600 steel |
| 7 | Bracket | Mild steel |
Roof Panel(s)
| Item | Description | Steel Type |
| 1 | Roof panel with roof opening panel | Mild steel |
| 2 | Roof panel without roof opening panel | Mild steel |
| 3 | Rear header panel | Mild steel |
| 4 | Center reinforcement (without roof opening panel) | Mild steel |
| 5 | Windshield header panel | Mild steel |
Front Floor Pan Assembly
| Item | Description | Steel Type |
| 1 | Front floor pan | Mild steel |
| 2 | Floor tunnel (part of front floor pan assembly) | High-Strength Low Alloy (HSLA) steel |
| 3 | Cross member | High-Strength Low Alloy (HSLA) steel |
| 4 | Parking brake cable reinforcement | Mild steel |
| 5 | Side member extension (2 required) | High-Strength Low Alloy (HSLA) steel |
| 6 | Cross member | Mild steel |
| 7 | Reinforcement | Mild steel |
| 8 | Cross member - front, upper | High-Strength Low Alloy (HSLA) steel |
Rear Floor Pan Assembly
| Item | Description | Steel Type |
| 1 | Floor side member | High-Strength Low Alloy (HSLA) steel |
| 2 | Bracket | High-Strength Low Alloy (HSLA) steel |
| 3 | Reinforcement | High-Strength Low Alloy (HSLA) steel |
| 4 | Bracket | High-Strength Low Alloy (HSLA) steel |
| 5 | Floor pan assembly | Mild steel |
| 6 | Crossmember | High-Strength Low Alloy (HSLA) steel |
| 7 | Bracket | High-Strength Low Alloy (HSLA) |
| 8 | Bracket | High-Strength Low Alloy (HSLA) steel |
| 9 | Floor side member | High-Strength Low Alloy (HSLA) steel |
| 10 | Crossmember | High-Strength Low Alloy (HSLA) steel |
| 11 | Bracket | Mild steel |
| 12 | Reinforcement | High-Strength Low Alloy (HSLA) steel |
| 13 | Reinforcement | High-Strength Low Alloy (HSLA) steel |
| 14 | Bracket | High-Strength Low Alloy (HSLA) steel |
Body Side Panels
NOTE: LH side shown, RH similar.
| Item | Description | Steel Type |
| 1 | A-pillar inner assembly | High-Strength Low Alloy (HSLA) steel |
| 2 | B-pillar inner reinforcement | Mild steel |
| 3 | Upper body inner reinforcement | Mild steel |
| 4 | Upper body outer reinforcement | Mild steel |
| 5 | B-pillar inner | Boron steel |
| 6 | Bracket | High-Strength Low Alloy (HSLA) steel |
| 7 | Quarter panel and wheelhouse | Mild steel |
| 8 | Body side outer skin panel. | Mild steel |
| 9 | Side member extension (2 required) | Dual-Phase (DP) 800 steel |
Front Door
| Item | Description | Steel Type |
| 1 | Inner door assembly | Mild steel |
| 2 | Front door panel | Mild steel |
Rear Door
| Item | Description | Steel Type |
| 1 | Inner door assembly | Mild steel |
| 2 | Rear door panel | Mild steel |
Rear Panels
| Item | Description | Steel Type |
| 1 | Reinforcement | Mild steel |
| 2 | Back panel | Mild steel |
| 3 | Bracket | Mild steel |
Liftgate
| Item | Description | Steel Type |
| 1 | Liftgate assembly | Mild steel |
Description and Operation - Body and Frame
Body
WARNING:
Never install used or reconditioned parts (as specified
below) from pre-owned, salvaged or damaged vehicles. The use of such
parts could lead to serious injury...
General Procedures - Body Panel Sectioning
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Plasma Cutter
Air Body Saw
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Repair
NOTICE:
Do not begin removal of the vehicle body side until the replacement pa..
Other information:
Ford Ecosport 2014-2024 Service and Repair Manual: Removal and Installation - Front Seat Control Switch
Removal NOTE: LHD driver seat shown, RHD driver seat similar. Remove the front seat. Refer to: Front Seat (501-10A Front Seats, Removal and Installation). Release the retainer and remove the manual lumbar handle. Remove the side shield screw. Lift the rear of the side shield ..
Ford Ecosport 2014-2024 Service and Repair Manual: General Procedures - Component Bleeding
Special Tool(s) / General Equipment Master Cylinder Bleeding Set Bleeding NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water. Master Cylinder NOTE: When a new brake master cylinder has been installed, it should be primed to prevent air from entering the system. NOTE: Make su..
Categories
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- 2nd Gen Ford Ecosport Service Manual (2014 - 2024)
- Description and Operation - Evaporative Emissions - System Operation and Component Description
- Removal and Installation - Evaporative Emission Canister Purge Valve
- Description and Operation - Jacking and Lifting - Overview
- Climate Control System - General Information
- Engine
Removal and Installation - Wheel Knuckle Bushing
Special Tool(s) / General Equipment
Hydraulic PressRemoval
NOTE: Removal steps in this procedure may contain installation details.
Remove the wheel knuckle.Refer to: Wheel Knuckle - Vehicles With: Rear Drum Brakes (204-02B Rear Suspension - AWD, Removal and Installation).
Remove the rear toe adjustment retainers and remove the wheel knuckle mounting bracket.
Torque:
Stage 1: 177 lb.in (20 Nm)
Stage 2: 76 lb.ft (103 Nm)
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