Ford Ecosport Owners and Service Manuals

Ford Ecosport: Exhaust System - 2.0L Duratec-HE (129kW/175PS) / Removal and Installation - Muffler and Tailpipe - LHD 4WD

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove and discard the muffler and catalytic converter flange clamp.
  1. Remove and discard the muffler and tailpipe flange clamp.
  1. Detach the exhaust isolators. Remove the rear pipe.
  1. Detach the exhaust isolators. Remove the muffler front pipe.

Installation

  1. Clean all exhaust connections before reassembly.
  1. Install the new muffler and attach the exhaust isolators.
  1. Install the rear pipe and attach the exhaust isolator.
  1. Install tailpipe flange clamp.
    Torque: 17 lb.ft (23 Nm)
  1. Position the pipe and install the new catalytic converter flange clamp.
    Torque: 17 lb.ft (23 Nm)
  1. Check the exhaust system for leaks.

    Removal and Installation - Catalytic Converter

    Special Tool(s) / General Equipment Cable Ties Removal NOTE: If the catalytic converter is not being replaced, the HO2S and the catalyst monitor sensor do not need to be removed from the catalytic converter...

    Fuel System

    ..

    Other information:

    Ford Ecosport 2014-2025 Service and Repair Manual: Removal and Installation - Rear Floor Panel Reinforcement


    Special Tool(s) / General Equipment 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Removal NOTE: Factory welds may be substituted with resistance or metal inert gas (MIG) plug welds. Resistance welds may not be placed directly over original location. They must be placed adjacent to original location and match factor..

    Ford Ecosport 2014-2025 Service and Repair Manual: General Procedures - Powertrain/Drivetrain Mount Neutralizing


    Adjustment NOTE: Refer to the appropriate section and procedure for special instructions on loosening and tightening mount fasteners. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation). If equipped. Remove the bolts and the underbody shield. ..

    Categories

    Removal and Installation - Brake Disc Shield

    Removal

    NOTE: Removal steps in this procedure may contain installation details.

    Remove the brake disc.
    Refer to: Brake Disc (206-03 Front Disc Brake, Removal and Installation).
    Remove the bolts and brake disc.
    Torque: 80 lb.in (9 Nm)

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