Ford Ecosport Owners and Service Manuals

Ford Ecosport: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Diagnosis and Testing - Transmission Stall Speed Test

Stall Speed Test

  WARNING: Block all wheels, set the parking brake and firmly apply the service brake to reduce the risk of vehicle movement during this procedure. Failure to follow these instructions may result in serious personal injury.

NOTE: Carry out the Line Pressure Test prior to the Stall Speed Test. If line pressure is low, do not carry out the stall test or additional transmission damage will occur. Do not maintain Wide Open Throttle (WOT) in any gear range for more than 5 seconds.

NOTE: If the engine speed exceeds maximum specified rpm, release the accelerator pedal immediately.

NOTE: Only perform the stall speed test with the engine and transmission at normal operating temperatures.

To prevent damage to transmission and driveline components, the PCM will truncate engine torque output when a stall condition exists. Because of this torque truncation, the stall test cannot be used as a diagnostic test for determining the health of the transmission clutches.

The PCM monitors clutch performance and will set one or more DTC s when an undesired slip is detected.

The torque converter stator one-way clutch should hold at idle and during acceleration. A failed one-way clutch can be identified if all of the following conditions/symptoms exist:

  • Transmission fluid is clean and free of excessive contamination
  • Normal/expected vehicle performance at cruising speed
  • Poor engine idle quality. The engine may even stall
  • Very poor acceleration/Lack of power
  • Very low stall RPM: <1500 RPM. Perform test procedure below:
  1. Apply the parking brake.
  1. Connect the scan tool. Navigate to Datalogger: PCM
  1. Monitor the PID s: APP (%), RPM, LOAD (%) and GEAR_CMD
  1. Start the engine.
  1. Place the transmission in reverse.
  1. Start datalogger recording.
  1. With the brake pedal firmly applied, press the accelerator pedal to 100% for 2-3 seconds until engine RPM stabilizes. Release the accelerator pedal.
  1. Place the transmission in neutral.
  1. Press the accelerator pedal to maintain 1500 RPM for 10 seconds to allow the torque converter to cool. Release the accelerator pedal.
  1. Place the transmission in drive.
  1. With the brake pedal firmly applied, press the accelerator pedal to 100% for 2-3 seconds until engine RPM stabilizes. Release the accelerator pedal.
  1. Place the transmission in neutral.
  1. Press the accelerator pedal to maintain 1500 RPM for 10 seconds to allow the torque converter to cool. Release the accelerator pedal.
  1. Turn the engine off.
  1. Review the recording. A properly functioning stator one-way clutch should fall within the following parameters:
    • APP = 100%
    • RPM > 1500
    • LOAD < 100%
    • GEAR_CMD = Reverse or 1st Gear commanded

    Diagnosis and Testing - Transmission Line Pressure Test

    Line Pressure Test NOTE: Perform the line pressure test prior to performing the stall speed test. If the line pressure is low at stall, do not perform the stall speed test or transmission damage will occur...

    Diagnosis and Testing - Transmission Air Pressure Test

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    Categories

    Removal and Installation - Steering Column Shaft

    Removal

    NOTE: Removal steps in this procedure may contain installation details.

    NOTICE: Do not allow the steering column to rotate while the steering column shaft is disconnected or damage to the steering column internal sensor may result.

    NOTE: Use a steering wheel holding device (such as Hunter® 28-75-1 or equivalent)

    Hold the steering wheel in the straight-ahead position.

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