Ford Ecosport: Rear End Sheet Metal Repairs / Removal and Installation - Rear Exhaust Mounting Bracket
Special Tool(s) /
General Equipment
8 mm Drill Bit |
MIG/MAG Welding Equipment |
Spot Weld Drill Bit |
Locking Pliers |
Removal
NOTE:
Factory welds may be substituted with resistance or metal
inert gas (MIG) plug welds. Resistance welds may not be placed directly
over original location. They must be placed adjacent to original
location and match factory welds in quantity. Metal inert gas (MIG) plug
welds must equal factory welds in both location and quantity.
NOTE:
Adequately protect all adjacent areas against cutting, grinding and welding procedures.
-
Position aside the exhaust.
-
Remove the welds and the exhaust bracket.
Use the General Equipment: Spot Weld Drill Bit
Installation
NOTE:
Factory welds may be substituted with resistance or metal
inert gas (MIG) plug welds. Resistance welds may not be placed directly
over original location. They must be placed adjacent to original
location and match factory welds in quantity. Metal inert gas (MIG) plug
welds must equal factory welds in both location and quantity.
NOTE:
Adequately protect all adjacent areas against cutting, grinding and welding procedures.
-
Drill plug weld holes in the replacement bracket.
Use the General Equipment: 8 mm Drill Bit
-
Install, properly position, clamp and weld the replacement exhaust bracket.
Use the General Equipment: Locking Pliers
Use the General Equipment: MIG/MAG Welding Equipment
-
Refinish the entire repair using a Ford approved paint system.
-
Restore corrosion protection.
Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
-
Position and secure the exhaust in original location.
Special Tool(s) /
General Equipment
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
NOTE:
Left hand (LH) side shown, right hand (RH) side similar...
Special Tool(s) /
General Equipment
Scraper for Straight Edges
Spherical Cutter
Hot Air Gun
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
NOTE:
To minimize the intrusiveness..
Other information:
General Specifications
Item
Specification
Plastic front fascia paint maximum thickness
12 mils (300 microns)
Plastic rear fascia paint maximum thickness
12 mils (300 microns)
General Specifications
Item..
Special Tool(s) /
General Equipment
100-001
(T50T-100-A)
Slide Hammer
Materials
Name
Specification
Motorcraft® Threadlock 262TA-26
WSK-M2G351-A6
Repair
All core plugs
NOTE:
Cylinder block core plug shown, cylinder head core plug similar.
Using the Slide Hammer and a commercially available
body dent puller att..