Ford Ecosport Owners and Service Manuals

Ford Ecosport: Body Closures / General Procedures - Rear Door Alignment

Inspection

NOTE: LH side shown, RH side similar.

  1. Check the body-to-rear door dimensions.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

Adjustment

All alignments

  1. Open the rear door.
  1. Remove the bolts and the striker assembly.

Rear door in and out, up and down alignment

  1. Loosen the bolts enough to permit movement of the door.
  1. Adjust the door to specification.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  1. Tighten the bolts.
    Torque: 30 lb.ft (40 Nm)

Rear door fore, aft and tilt alignment

  1. Remove the lower B-pillar trim panel.
    Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  1. Depower the SRS .
    Refer to: Supplemental Restraint System (SRS) Depowering (501-20B Supplemental Restraint System, General Procedures).

  1. Position aside the seatbelt retractor.
    1. Disconnect the electrical connector.
    1. Remove the bolt.
  1. Loosen the nuts enough to permit movement of the door.
  1. Carefully close the rear door.
  1. Adjust the door to specification.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  1. Carefully open the rear door.
  1. Tighten the nuts.
    Torque: 17 lb.ft (23 Nm)
  1. NOTE: During installation, make sure the safety belt webbing is not twisted and the safety belts and buckles are accessible to the occupants.


    Position the seatbelt retractor.
    1. Install the bolt.
      Torque: 30 lb.ft (40 Nm)
    1. Connect the electrical connector.
  1. Install the lower B-pillar trim panel.
    Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  1. Repower the SRS .
    Refer to: Supplemental Restraint System (SRS) Repowering (501-20B Supplemental Restraint System, General Procedures).
  1. Check the active restraint system for correct operation.
    Refer to: Seatbelt Systems (501-20A Seatbelt Systems, Diagnosis and Testing).

All alignments

  1. Install the striker assembly and the bolts.
    Torque: 177 lb.in (20 Nm)
  1. Check the body-to-rear door dimensions.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

    General Procedures - Hood Alignment

    Inspection Inspect the hood-to-body dimensions. Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation)...

    General Procedures - Liftgate Alignment

    Inspection Check liftgate-to-body dimensions. Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation)...

    Other information:

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    Categories

    Removal and Installation - Wheel Knuckle Bushing

    Special Tool(s) / General Equipment

    Hydraulic Press

    Removal

    NOTE: Removal steps in this procedure may contain installation details.

    Remove the wheel knuckle.
    Refer to: Wheel Knuckle - Vehicles With: Rear Drum Brakes (204-02B Rear Suspension - AWD, Removal and Installation).
    Remove the rear toe adjustment retainers and remove the wheel knuckle mounting bracket.
    Torque:
      Stage 1:  177 lb.in (20 Nm)
      Stage 2:  76 lb.ft (103 Nm)

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