Ford Ecosport Owners and Service Manuals

Ford Ecosport: Roof Sheet Metal Repairs / Removal and Installation - Roof Front Frame

Special Tool(s) / General Equipment

Resistance Spotwelding Equipment
Spot Weld Drill Bit
Locking Pliers

Materials

Name Specification
Seam Sealer
TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
 

Removal

NOTE: Factory welds may be substituted with resistance or MIG plug welds. Resistance welds may not be placed directly over original location. They must be placed adjacent to original location and match factory welds in quantity. MIG plug welds must equal factory welds in both location and quantity.

NOTE: Adequately protect all adjacent areas against cutting, grinding and welding procedures.

  1. Depower the SRS .
    Refer to: Supplemental Restraint System (SRS) Depowering (501-20B Supplemental Restraint System, General Procedures).
  1. If required:
    Dimensionally restore the vehicle to pre-damaged condition.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  1. Remove the roof panel.
    Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
  1. Remove the welds.
    Use the General Equipment: Spot Weld Drill Bit
  1. Remove the roof front frame.

Installation

NOTE: Factory welds may be substituted with resistance or MIG plug welds. Resistance welds may not be placed directly over original location. They must be placed adjacent to original location and match factory welds in quantity. MIG plug welds must equal factory welds in both location and quantity.

NOTE: Adequately protect all adjacent areas against cutting, grinding and welding procedures.

  1. Install,properly position and clamp the roof front frame.
    Use the General Equipment: Locking Pliers
  1. Install the welds.
    Use the General Equipment: Resistance Spotwelding Equipment
  1. Metal finish as required using typical metal finishing techniques.
  1. Sealing work:
    All areas must be sealed to production level.
    Material: Seam Sealer / TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
  1. Refinish the repair using a Ford approved paint system.
  1. Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
  1. Install the roof panel.
    Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
  1. Repower the SRS .
    Refer to: Supplemental Restraint System (SRS) Repowering (501-20B Supplemental Restraint System, General Procedures).

    Roof Sheet Metal Repairs

    ..

    Removal and Installation - Roof Panel

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    Other information:

    Ford Ecosport 2014-2025 Service and Repair Manual: General Procedures - Plastic Repairs


    Special Tool(s) / General Equipment ALCV-200 Materials Name Specification Plastic Bonding AdhesiveTA-9 -  Inspection NOTE: Plastics Identification   WARNING: Before beginning any service procedure in this section, REFER to Safety Warnings in section 100-00 General Information. Failure to follow this instruction..

    Ford Ecosport 2014-2025 Service and Repair Manual: Removal and Installation - SYNC Module [APIM]


    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the IPC . Refer to: Instrument Panel Cluster (IPC) (413-01 Instrumentation, Message Center and Warning Chimes, Removal and Installation). Remove the APIM . Disconnect the electrical connectors. Remove the screws. ..

    Categories

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    Special Tool(s) / General Equipment

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    Handle 205-990
    Installer, Axle Seal
    TKIT-2012A-FL
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